Developing high-performance laminated Cu/TiC composites through melt infiltration of Ni-doped freeze-cast preforms

Nacre-inspired laminated composites have been proven to possess a unique combination of strength and toughness. In this study, we fabricated nacre-mimetic Cu/TiC composites via unidirectional freezing of aqueous TiC slurries containing different amounts of NiO additives, followed by ice sublimation, carbothermal reduction of NiO to Ni during sintering and then gas-pressure infiltration of the Cu melt. The introduction of Ni greatly facilitated the densification of ceramic lamellae and enhanced the interfacial bonding between Cu and TiC. The resultant composites displayed outstanding damage tolerance and anisotropic electrical conductivities. Specifically, for an ～31?vol% TiC–Cu composite containing 24?wt% Ni in the ceramic lamellae (based on the TiC content), a fracture toughness (K_Jc) of 72.5?±?1.0?MPa·m^1/2, work of fracture of 53.4?±?3.5?kJ/m², bending strength of 725?±?11?MPa and longitudinal electrical conductivity of 22.7?MS/m (～60% of the Cu matrix) were achieved, which were approx. 81%, 536%, 122% and 97% higher than those of the Ni-free composite, respectively. Noticeable toughening was demonstrated to be a consequence of multiple cracking, plastic deformation and uncracked-ligament bridging of the metal layers, as well as crack deflection and blunting. On the other hand, significant strengthening resulted from tailoring the microstructures in the ceramic layers and at the Cu/TiC interface as a result of Ni doping. We believe that the facile strategy adopted herein provides an effective way to solve the problems of wetting and bonding related to metal infiltration and can be readily extended to the preparation of other nacre-inspired metal?ceramic composites.     

Ionic liquid assisted polyetheretherketone-multiwalled carbon nanotubes nanocomposites: An environmentally friendly approach

Reinforcement of PEEK by nanoparticles such as multiwalled carbon nanotubes (MWCNTs), is a promising technique to prepare PEEK nanocomposites with improved properties for promising biomedical applications. However, proper dispersion of MWCNTs in the polymer matrices is a primary processing challenge. The present study reports a novel and environmentally beneficial approach for homogeneous dispersion of MWCNT in PEEK by using ionic liquid (IL) 1-ethyl-3-methylimidazolium hydrogen sulfate ([EMIM][HSO₄]). Neat PEEK, PEEK-MWCNTs (using conventional organic solvent dimethylformamide), and PEEK-MWCNTs-IL (using [EMIM][HSO₄]) nanocomposites were fabricated via melt-compounding and compression molding techniques. The fabricated composites were characterized for morphological, thermal, and mechanical properties and compared to those of neat PEEK and PEEK-MWCNTs. Ionic liquid provoked proficient dispersion of the MWCNTs in PEEK, as confirmed by FESEM and optical micrographs. The thermal stability of PEEK-MWCNTs-IL composite was significantly superior to that of the neat PEEK and PEEK-MWCNTs. Analysis of tensile strength and nanoindentation depicted that the modulus of elasticity of PEEK-MWNCTs-IL was significantly increased by 76% as compared to that of neat PEEK. We believe that the present work could provide a new and green platform for the manufacturing of PEEK nanocomposites with enhanced dispersion of nanofillers for biomedical applications.     

Structural Aspects of P2-Type Na0.67Mn0.6Ni0.2Li0.2O2 (MNL) Stabilization by Lithium Defects as a Cathode Material for Sodium-Ion Batteries

A known strategy for improving the properties of layered oxide electrodes in sodium-ion batteries is the partial substitution of transition metals by Li. Herein, the role of Li as a defect and its impact on sodium storage in P2-Na_0.67Mn_0.6Ni_0.2Li_0.2O₂ is discussed. In tandem with electrochemical studies, the electronic and atomic structure are studied using solid-state NMR, operando XRD, and density functional theory (DFT). For the as-synthesized material, Li is located in comparable amounts within the sodium and the transition metal oxide (TMO) layers. Desodiation leads to a redistribution of Li ions within the crystal lattice. During charging, Li ions from the Na layer first migrate to the TMO layer before reversing their course at low Na contents. There is little change in the lattice parameters during charging/discharging, indicating stabilization of the P2 structure. This leads to a solid-solution type storage mechanism (sloping voltage profile) and hence excellent cycle life with a capacity of 110 mAh g^-1 after 100 cycles. In contrast, the Li-free compositions Na_0.67Mn_0.6Ni_0.4O₂ and Na_0.67Mn_0.8Ni_0.2O₂ show phase transitions and a stair-case voltage profile. The capacity is found to originate from mainly Ni³⁺/Ni⁴⁺ and O^2-/O^2-δ redox processes by DFT, although a small contribution from Mn⁴⁺/Mn⁵⁺ to the capacity cannot be excluded.     

Poly(lactide)/cellulose nanocrystal nanocomposites by high-shear mixing

There is currently considerable interest in developing stiff, strong, tough, and heat resistant poly(lactide) (PLA) based materials with improved melt elasticity in response to the increasing demand for sustainable plastics. However, simultaneous optimization of stiffness, strength, and toughness is a challenge for any material, and commercial PLA is well-known to be inherently brittle and temperature-sensitive and to show poor melt elasticity. In this study, we report that high-shear mixing with cellulose nanocrystals (CNC) leads to significant improvements in the toughness, heat resistance, and melt elasticity of PLA while further enhancing its already outstanding room temperature stiffness and strength. This is evidenced by (i) one-fold increase in the elastic modulus (6.48 GPa), (ii) 43% increase in the tensile strength (87.1 MPa), (iii) one-fold increase in the strain at break (∼6%), (iv) two-fold increase in the impact strength (44.2 kJ/m²), (v) 113-fold increase in the storage modulus at 90°C (787.8 MPa), and (vi) 10³-fold increase in the melt elasticity at 190°C and 1 rad/s (∼10⁵ Pa) via the addition of 30 wt% CNC. It is hence possible to produce industrially viable, stiff, strong, tough, and heat resistant green materials with improved melt elasticity through high-shear mixing.     

Microstructure,tribological behavior and magnetic properties of Fe−Ni−TiO2 composite coatings synthesized via pulse frequency variation

The Fe−Ni−TiO₂ nanocomposite coatings were electrodeposited by pulse frequency variation. The results showed that the nanocomposite with a very dense coating surface and a nanocrystalline structure was produced at higher frequencies. By increasing the pulse frequency from 10 to 500 Hz, the iron and TiO₂ nanoparticles contentswere increased in expense of nickel content. XRD patterns showed that by increasing the frequency to 500 Hz, an enhancement ofBCC phase was observed and the grain size of deposits was reduced to 35 nm. The microhardness and the surface roughness were increased to 647 HV and 125 nm at 500 Hz due to the grain size reduction and higher incorporation of TiO₂ nanoparticles into the Fe−Ni matrix (5.13 wt.%). Moreover, the friction coefficient and wear rate values were decreased by increasing the pulse frequency;while the saturation magnetization and coercivity values of the composite deposits were increased.     

Synthesis and characterization of transition metal mixed oxide doped graphene embedded durable electrocatalyst for hydrogen evolution reaction

A promising electrocatalyst containing variable percentage of V₂O₅–TiO₂ mixed oxide in graphene oxide support was prepared by embedding the catalyst on Cu substrate through facile electroless Ni–Co–P plating for hydrogen evolution reaction. The solvothermal decomposition method was opted for tuning the crystalline characteristics of prepared material. The optimized mixed oxide was well characterized, active sites centres were identified and explained by X-ray diffraction, high resolution tunnelling electron microscopy, scanning electron microscopy coupled with energy dispersive X-ray and X-ray photon spectroscopy analysis. The structural and electronic characteristics of material was done by fourier transform infrared spectroscopy and the electrochemical behaviour of the prepared material was evaluated by using Tafel plot, electrochemical impedance analysis, linear sweep voltammetry, open circuit analysis and chronoamperometry measurements. The results show the enhanced catalytic activity of Ni–Co–P than pure Ni–P plate, due to synergic effect. Moreover, the prepared mixed oxide incorporated Ni–Co–P plate has a high activity towards HER with low over potential of 101 mV, low Tafel slope of 36 mVdec^?1, high exchange current density of 9.90 × 10^?2 Acm^?2.     

Facile synthesis of Ni doped CoWO4 nanoarrays grown on nickel foam substrates for efficient urea oxidation

Urea electrolysis is a promising technology for hydrogen production, which can alleviate environmental pollution of urea-rich wastewater. It's worth noting that electrochemistry activity can be significantly improved by reasonably regulating the electron configuration around the active site for the doped materials. In this work, a series of well-tuned Ni doped CoWO₄ nanoarrays on Ni foam supports have been prepared through a typical hydrothermal approach for the first time. Moreover, the resulting Ni–CoWO₄-2 material significantly promotes urea oxidation performance with an applied potential of 1.35 V at 50 mA cm^?2, which is lower than that of water oxidation reaction (1.60 V). Density functional theory results suggest that the Ni doped CoWO₄ has larger urea adsorption energy compared with CoWO₄ and the CO(NH₂)₂ molecule is strongly adsorbed on surface of Ni doped CoWO₄, which is beneficial to accelerate the kinetics of the reaction and improve the electrocatalytic activity of the urea electrolysis.     

Growth of Ni/Mo/Cu on carbon fiber paper: An efficient electrocatalyst for hydrogen evolution reaction

The exploration of efficient catalysts toward hydrogen evolution reaction (HER) is still an urgent task. In this paper, Ni/Mo/Cu/C and Ni/Mo/C electrode were obtained by conventional pulse voltammetry, which acted as cathode in microbial electrolysis cells (MECs). The prepared samples are analyzed using SEM, XRD, XPS and electrochemical analysis techniques. Results indicated that the Ni/Mo/Cu coating has a rough and globular structure and presents high current density, a lower Tafel slope of 23.9 mV/dec than 30 mV/dec of Pt, which exceeds the electrochemical activity of Pt electrode. Its remarkably enhanced electrocatalytic activity is attributed to the high surface area, high conductivity as well as synergistic interaction among Ni, Mo and Cu.     

Mechanical high-energy treatment of TiNi powder and phase changes after electrochemical hydrogenation

The paper presents the results obtained for the effect of ball milling of Ti–Ni powder, which is close in composition to the equiatomic one, on electrochemical hydrogenation. It is shown that the average size of the powder particles measured by BET and laser diffraction methods is found to reduce during milling, while the average size of the powder particles measured by SEM changes to attain its minimum within 30-s milling due to destruction and subsequent aggregation of particles. The powder in its initial state consists of a mixture of TiNi (austenite, martensite), Ti₂Ni, and TiNi₃ phases, and after ball milling, an X-ray amorphous phase is formed. The CDD size of the TiNi phase (austenite) reduces from 25 to 4 nm. It is found that the lattice parameters of the TiNi (austenite) and Ni₃Ti phases do not change during electrochemical hydrogenation, whereas the crystal lattice parameter of the Ti₂Ni phase increases, which indicates the predominant interaction of hydrogen with the Ti₂Ni phase. The lattice parameter of the Ti₂Ni based phase corresponds to Ti₂NiH_0.5 and Ti₂NiH_0.8 hydrides depending on the milling time and hydrogenation time. It is found that there is an “incubation period” of hydrogenation of the Ti₂Ni phase, which attains 90 min.     

NiMo/Cu-nanosheets/Ni-foam composite as a high performance electrocatalyst for hydrogen evolution over a wide pH range

We designed and fabricated non-precious and highly efficient electrocatalysts of nickelmolybdenum/copper-nanosheets/nickel-foam composites (NiMo/Cu-NS/NF) by step electrodepositions, combining with chemical oxidation method. The catalysts were charaterized by means of SEM, XRD and XPS spectra. Their electrocatalytic activities were assessed by hydrogen evolution reactions (HER) over a wide pH range, where acidic, neutral and alkaline electrolytes were used, respectively. Benefiting from the unique midlayer Cu nanosheets (NS) architecture and optimum Mo–Ni composition at the surface layer which led to high electronic conductivity and large electrochemically active surface area (ECSA), the NiMo/Cu-NS/NF-2 catalyst displayed superior electrocatalytic activities with low overpotentials of η₁₀ = 43, 86 and 89 mV in 0.5 M H₂SO₄, 1.0 M PBS and 1.0 M KOH electrolyte, respectively. Especially in the acidic condition, it exhibited the best electrocatalytic activity with smaller Tafel slope of 54 mV dec^?1 and higher exchange current density of 1.93 mA cm^?2.